Technological and structural calculation of the recuperator for air preheating on the cupola furnace

Znanstveni rad - Izvorni znanstveni rad

• Autor: Ladislav Lazić
• Autor: Ivan Jandrlić
• Autor: Marin Pomahač
• Autorova ustanova: Sveučilište u Zagrebu; Metalurški fakultet
• Znanstveno / umjetničko područje, polje i grana: TEHNIČKE ZNANOSTI; Metalurgija

Sažetak (engleski)

In cases of melt preparation for larger tonnage production, the most common melting method used in iron casting plants is the cupola furnace. The main advantages of cupola furnaces compared to electric ones are: less sensitive to low quality charge materials and contaminants, oxidation and reduction reactions take place within and above the melt zone during cupola melting, which allows the use of highly oxidized and low quality scrap material, lower prices of alloys and non-metallic additions. The metallurgical process in the cupola furnace can be intensified by preheating the air that is blown into the working space of the furnace through nozzles. In addition to increasing aggregate productivity, reduced coke consumption and higher melt temperatures are also achieved. For this purpose, tubular recuperators are usually used, which exploit the enthalpy of the output cupola gases, and in some cases also the enthalpy of natural gas combustion gases. For the cupola furnace with a capacity of 3 t/h, the technological and construction calculation of the recuperator sections was carried out. The calculation is based on the experimental data of furnaces and recuperators that are used in practice. It consists of the calculation of the combustion of natural and cupola gases and the calculation of the construction of three recuperator sections. In the first section, which is connected to the nozzles, i.e. in the zone of the highest temperatures of the combustion gases, the final heating of the air is achieved before entering the cupola furnace, in the second section the cupola gases are reheated before its combustion, while in the third section the air is heated from the initial ambient temperature. The design of the tubular heat exchanger with counter-flow of flue gases and air, composed of steel U-tubes, was adopted.

• Ključne riječi (engleski): cupola furnace; air preheating; recuperator
• Jezik: engleski
• Vrsta publikacije: Znanstveni rad - Izvorni znanstveni rad
• Status objave: Objavljen
• Vrsta recenzije: Recenziran - međunarodna recenzija
• Verzija publikacije: Objavljena verzija rada (izdavačev PDF)
• Naslov zbornika: 63rd IFC Portoroz 2023 : conference proceedings
• Brojčani podaci: 20
• ISBN: 978-961-94793-8-4
• URN:NBN: urn:nbn:hr:115:245404
• Datum objave publikacije: 2023
• Skup: Naziv: 63nd IFC PORTOROZ 2023; Lokacija: Portorož, Slovenija; Organizator: Slovenian foundrymen society; Datum početka: 2023-09-13; Datum završetka: 2023-09-15; Vrsta izlaganja: Predavanje
• Vrsta resursa: Tekst
• Izdavač: Slovenian Foundrymen Society
• Mjesto izdavanja: Ljubljana
• Prava pristupa: Otvoreni pristup
• Datum i vrijeme pohrane: 2024-04-25 09:21:41